GloveBox: Difference between revisions

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(sonic or normal)
(sonic or normal)
||Used to screw in the screws
||Used to screw in the screws
(and potentially fighting against Daleks and Cybermen, in case it's actually a sonic one)
||(and potentially fighting against Daleks and Cybermen, in case it's actually a sonic one)
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|-
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|A soldering station
|A soldering station

Revision as of 11:08, 25 August 2022

This is a low cost solution for having a clean room environment for handling dies and other components which require a clean room environment.

While there are commercial solutions available for sale, they typically cost several thousand dollars, while our BOM, even for the big variant, is typically bellow thousand dollars.

The design was originally based on the premise that the whole goal is just to have some quasi-airtight enclosure of some kind, where a circular airflow can be achieved which is purified by pumping the air through multiple stages of HEPA filters, while accessing the objects to be handled by using gloves fixed to the enclosure.

For obvious reasons, a glove box only makes sense when the material to be handled is visible, so acrylic glass was chosen as material for the enclosure.

During the development process it turned out, that just using glue isn't sufficient for holding the sheets of acrylic glass together in a box shape, because the weight of the material, puts too much stress onto the glue, which compromises the isolation and lets external dust enter, additionally, after a while the glue gives up under the mechanical stress, and the box falls apart.

For this reason additional aluminum extrusions are being used, for giving the whole box more stability.

This only increases the cost minimally because the main cost of the BOM ironically is in the acrylic glass.

For the airflow cheap 120mm PC fans like the ones found on AliExpress (https://www.aliexpress.com/item/1005003980506458.html) can be used.

Tools
Name Description Details
Screwdriver

(sonic or normal)

Used to screw in the screws (and potentially fighting against Daleks and Cybermen, in case it's actually a sonic one)
A soldering station Well... it's used to solder stuff I've got this one, it's awesome! -> https://www.aliexpress.com/item/32969863227.html
A 3D printer Seriously, why not? Check out the Ender 3 Pro, it's only a few hundred bucks!

For making sure, that there's no dust entering the enclosure through the space where the acrylic glass touches down onto the aluminum, we've got to use some single sided silicone tape like this one: https://www.aliexpress.com/item/1005003961444166.html

General airflow fan assembly

Below you can see a picture of a 4x4 array of 120mm, 12V fans, as used in the glove box air circulation system:

FPYT6ZQI03OBHCG.png

When wiring the fans together into a common 12V power rail, you should keep in mind, that each fan draws around 2 Watts, which means that your wire, you're using to provide power to the fans can drive at least 160mA (milli amps), per fan.

WARNING Do not use too cheap wire, which might go up in flames, use a wire diameter which actually can drive the current

It makes sense to combine only 4 of the fans onto a single power rail at first, and then distributing it onto multiple rails of the power supply you're using.

Any common ATX PSU can be used for providing the required 12 volts, as long as the PSU rails are rated for that kind of power output.

Air filtration

Depending on what you wanna use your glovebox for, you might be able to get away with relatively low cost filters, for instance for a class 100 aka. ISO 5 clean room environment, you can find inexpensive filters on - let's say - AliExpress.

A quick look at a website giving us some classes filters which can produce a class 100 clean room gives us a hint on what to look for: https://isocleanroom.co.uk/blog/iso-5-defining-cleanroom-classification-guidelines

Looking for ULPA and HEPA online makes us realize that if we'd go for an ULPA filter we'd have to pay up to 400 Euros for a single filter, while for a HEPA H14 filter we only have to pay between 14 to 30 bucks, like for instance for this cheap vacuum cleaner replacement filter: https://electropapa.com/en/vacuum-cleaner-hepa-filter-replacement-for-nilfisk-107409854-elite-h14-filter

Large box

The large box

FreeCAD design: Large box
BOM
Component Amount Price per Piece Price Total URL
Gloves 4 9,89€ 39,56€ https://www.manutan.pt/pt/map/luvas-em-neopreno-com-manga-comprida-ultraneo-450-a169336
12 volt fans 64 (2*32, top and bottom) 0,64€ 40,96€ https://www.aliexpress.com/item/1005003980506458.html
Acrylic glass 50cm x 50cm 2 15,99€ 31,98€ https://www.leroymerlin.pt/Produtos/Madeiras-acrilicos/Vidro-acrilico/Acrilico-vidro-sintetico/WPR_REF_81902623
Acrylic glass 100cm x 100cm 1 54,99€ 54,99€ https://www.leroymerlin.pt/Produtos/Madeiras-acrilicos/Vidro-acrilico/Acrilico-vidro-sintetico/WPR_REF_81902578

Small box

BOM
Component Amount Price per Piece Price Total URL
Gloves 2 9,89€ 19,78€ https://www.manutan.pt/pt/map/luvas-em-neopreno-com-manga-comprida-ultraneo-450-a169336
12 volt fans 32 (2*16, top and bottom) 0,64€ 20.48€ https://www.aliexpress.com/item/1005003980506458.html
Acrylic glass 50cm x 50cm 4 15,99€ 63,96€ https://www.leroymerlin.pt/Produtos/Madeiras-acrilicos/Vidro-acrilico/Acrilico-vidro-sintetico/WPR_REF_81902623
Perforated floor https://www.leroymerlin.pt/Produtos/Ferragens/Perfis-chapas-e-grelhas/Chapas/WPR_REF_11118485